About NorthPack

---

Customer-Centric Partnership

We don’t just manufacture packaging — we collaborate. Our responsive team of engineers and packaging specialists take the time to understand your product, timelines, and growth goals.

Advanced Technology & Design

State-of-the-art CAD/CAM systems, in-house CNC tooling, and high-performance thermoforming equipment ensure precision, durability, and repeatability at scale.

Rapid Prototyping & Speed-to-Market

We bring concepts to life quickly with high-quality prototypes that allow you to evaluate, refine, and accelerate your product launch.

Rapid Prototyping & Speed-to-Market

Hundreds of stock options ready to ship — plus fully custom packaging engineered to your exact specifications.

Sustainable Manufacturing 

We are committed to responsible packaging through material optimization, recyclability, and efficient production processes that reduce waste and environmental impact.

NorthPack delivers complete packaging lifecycle support:

• Design & Engineering
• Rapid Prototyping
• In-House Tooling
• High-Speed Thermoforming
• Stock & Custom Packaging
• Sustainable Material Solutions (PET, rPET, PP, and more)
• Warehousing & Distribution
• Optimized Logistics & Fulfillment

Our state-of-the-art CAD/CAM software allows us to develop highly complex two and three dimensional generated drawings. The drawings are then programmed and networked directly to our CNC machining centers. Whether it's designing around an early stage 3D printed product or your final item, we have the software to handle it all. All electronic files are stored on both an on-site and off-site file server. Therefore, archiving and reloading of files is guaranteed safe and secure. Engineering and design is where it all starts when developing a quality thermoformed package, and being able to read or supply you with certain files is a must. We have the capabilities of reading and generating native SolidWorks, IGS, STL, STEP, DWG, DXF, and PDF files. With this capability, sharing of part files could not be easier. It allows us to design, manufacture, and deliver thermoformed packaging that meets all of your desired specifications.

The beginning stages. Prototype molds are manufactured for a specific reason, product development and approval. Since providing quality packaging is our only option, we must all be in full agreement with the initial design. Therefore, we feel that a confident final approval can only be given from your review and testing of a physical part. Prototype molds can be made from several different types of materials. The material used is dependant on your specific needs. By taking this crucial step in the initial product design, quality production parts are always guaranteed. Our fully automated sampling center enables us to provide you with near production quality sample blisters. It has a large 30" x 30" sampling area which allows testing of your initial prototypes or even complete form tooling. Sampling provides accurate testing of product fit and gives you a true visual unlike any drawing. The advantage with such sophisticated equipment is empowering you with the highest quality tooling and thermoformed blisters, that function as intended, before they even arrive at your door.

Custom Tooling: To make superior packaging requires the highest quality tooling. We are "Thermoforming Tooling Specialists" who will design and manufacture tooling for any of your thermoformed packaging needs. From initial concept to complete tooling package, NorthPack does it all. Our attentive engineering staff has over 75 years experience in developing various types of thermoforming tooling. Our employees are dedicated professionals who realize the importance of a quick response time and take pride in providing you with the utmost quality. From straight forward mold cavity plates, to complex platen ready water cooled assemblies, NorthPack will build your tooling to meet all your packaging requirements.

Master Tooling: The beauty of master tooling is that it enables a simpler build of the custom tooling package. In order to be competitive on those lower volume runs, custom tooling packages need to be as straight forward as possible. Master tooling allows this by eliminating much of the buildup that would normally be required behind the mold, assist, die and cutting anvil assemblies. Therefore, the fewer components required, the less your custom tooling package will cost.
The index on master tooling is adjustable in 1" increments, this allows you to change the length of your custom tool package to accommodate a desired number up to make your piece price as cost competitive as possible.

NorthPack is all about Precision, High-Quality Thermoforming: The goal is to help you, the customer, present your products with clarity, beauty and strength to lead the field in your market space. NorthPack provides  high-quality, precise thermoforming products made with PET, RC-PET, polypropylene, as well as laminated materials such as PE and EVOH, HDPE and high-barrier products with fast-turnaround. Capable of supplying and managing many millions of packages per year, we provide speed-to-market, and quality parts to our customers.  We offer every type of thermoformed product available, including clamshells, mock style blisters, face seal blisters, trays and tubs, trapped blisters, inserts blisters, trifolds and 2-part blisters, all in a wide range of materials.
Our specialty is custom packaging designed precisely for your specific needs and covers many industries, including consumer goods, industrial, display and gaming, as well as food and electronic. Through innovative designs and top of the line tooling, NorthPack will deliver a thermoformed package that will make your product stand out over the competitions.